Ultrasonic Coating Systems
Advanced Industrial Ultrasonic Spray Coating System for Precision Thin Film Applications:
The industrial ultrasonic spray coating system is a highly versatile, medium-sized machine designed for precision thin-film coating applications. Equipped with advanced ultrasonic nozzles such as WideMist, ConeMist, or FocusMist, the system can also be configured with multiple nozzles in parallel to boost production efficiency. Its standout feature is a precision continuous metering pump system, which ensures consistent and stable liquid delivery for up to 24 hours of uninterrupted operation.
To enhance functionality, the system can be customized with auxiliary components like carrier gas control, heating plates, vacuum plates, and exhaust systems, making it an excellent choice for pilot-scale projects or small-batch production. Leveraging ultrasonic atomizing nozzle technology, this cutting-edge system offers distinct advantages over traditional air spray coating methods. It delivers superior uniformity, thinner and more precise coating layers, and significantly reduces material waste. Unlike air pressure-based systems, ultrasonic nozzles atomize liquids without splashing, achieving over four times the material utilization rate of conventional air spray coating techniques.
The industrial ultrasonic spray coating system is ideal for a wide range of thin-film applications, including catalyst-coated membranes (CCM) for fuel cells, functional layers for thin-film solar cells, biosensors, microfluidic chips, photoresist coatings for silicon wafers, anti-reflection (AR) coatings, hydrophilic and hydrophobic coatings, thermal insulation coatings, and transparent conductive coatings. This makes it an indispensable solution for industries requiring high-precision, efficient, and reliable coating technologies.
